Method of manufacturing an optical fibre suitable for high transmission rates

ABSTRACT

The present invention relates to a method of manufacturing an optical fiber suitable for high transmission rates, which method comprises the steps of:  
     i) supplying one or more glass forming precursors, and possibly a dopant, to a quartz substrate tube,  
     ii) forming a plasma in the quartz substrate tube for the purpose of bringing about a reaction in the reactive mixture so as to form glass layers, which may or may not be doped, on the interior of the substrate tube,  
     iii) collapsing the substrate tube obtained in step ii) into a preform while heating,  
     iv) drawing an optical fiber from the preform while heating.  
     The present invention furthermore relates to an optical fiber suitable for high transmission rates.

[0001] The present invention relates to a method of manufacturing an optical fibre suitable for high transmission rates, which method comprises the steps of;

[0002] i) supplying one or more glass forming precursors, and possibly a dopant, to a quartz substrate tube,

[0003] ii) forming a plasma in the quartz substrate tube for the purpose of bringing about a reaction in the reactive mixture so as to form glass layers, which may or may not be doped, on the interior of the substrate tube,

[0004] iii) collapsing the substrate tube obtained in step ii) into a preform while heating,

[0005] iv) drawing an optical fibre from the preform while heating.

[0006] The present invention furthermore relates to an optical fibre suitable for high transmission rates.

[0007] Such a method is known per se from U.S. Pat. Nos. 4,793,843 and 5,188,648 granted to the present applicant. From said the documents it is known that part of the dopant in the layers in the centre may evaporate upon collapsing of the quartz substrate tube while heating. Said evaporation results in a disturbance of the refractive index profile in the final fibre. Said disturbance of the refractive index profile has an adverse effect on the bandwidth of the optical fibre.

[0008] The future developments in the telecommunication Industry include the transmission of information at ever higher bit rates (bits/sec) over even longer distances. The present data networks use relatively low bit rates. Thus, light emitting diodes (LED) have so far been the most common light source in these applications. Because of the demand for data transmission rates which are higher than the modulation capacity of LED's, laser sources will be used instead of LED's. This shift manifests itself in the use of systems which are capable of supplying information at rates as defined in the GigabitEthernet Standard (IEEE 802.3z.1998) and higher rates. GigabitEthernet Standard corresponds to a transmission rate of 1.25 Gigabit/sec).

[0009] The multimode optical fibre that is currently used in telecommunication systems has mainly been designed for being used with such LED light sources. In addition, said multimode fibre has not been optimised for use with the laser sources that are present in systems that have been designed for transmitting information at rates equal to or higher than GigabitEthernet. In other words, laser sources impose different demands on the quality and the design of a multimode fibre than LED sources. Especially the refractive index profile in the centre of the core of multimode fibres is of major importance, in which in particular a precisely defined parabolic profile is required so as to prevent a decrease of the information transmission rates. Accordingly, minor deviations in the centre of the fibre profile may cause significant disturbances in the output signal, which disturbances have a major influence on the behaviour of the system. This effect may manifest itself in the form of a very small bandwidth or a very high jitter, or both.

[0010] The wavelengths at which the data transmission in such fibres takes place are, respectively, the 850 m band, which is defined as 770 nm-920 nm herein, and the 1300 nm band, which is defined as 1260 nm-1360 nm herein.

[0011] The object of the present invention is thus to provide a method of manufacturing an optical fibre suitable for being used in a multimode transmission system which is capable of transmitting data at rates equal to or higher than 1 Gigabit/sec. Such a multimode transmission system comprises a laser source, which transmits information at a rate of at least 1.25 Gigabit/sec, and a multimode optical fibre, which is irradiated by the laser source.

[0012] The object of the present invention is furthermore to provide a multimode optical fibre suitable for transmitting information with GigabitEthernet in the 1300 nm band over a distance of at least 1000 m.

[0013] The object of the present invention is furthermore to provide a multimode optical fibre suitable for transmitting information with GigabitEthernet in the 1300 nm band over a distance of at least 550 m as well as for transmitting information with GigabitEthernet in the 850 nm band over a distance of at least 550 m.

[0014] The object of the present invention is furthermore to provide a multimode optical fibre suitable for transmitting information at a rate of at least 10 Gigabit/sec in the 850 nm band over a distance of at least 300 m.

[0015] The object of the present invention is furthermore to provide a multimode optical fibre suitable for transmitting information at a rate of at least 10 Gigabit/sec in the 850 nm band over a distance of at least 300 m, in which said fibres have an OFL bandwidth of more than 500 Mhz.km.

[0016] Another object of the present invention is to provide a method of manufacturing optical fibres, which optical fibres are fully compatible for use with high-rate laser sources as well as with LED sources.

[0017] According to the present invention, the present method as referred to in the introduction is characterized in that the glass layers, which may or may not be doped, are deposited on the interior of the substrate tube in such a manner that separate layers are deposited after steps iii) and iv) in a region having a diameter of 10 μm at the most in the centre of the optical fibre that is finally drawn, wherein at least one of said separate layers has a surface area of 2 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.

[0018] Using such a method, a very well-defined, layered structure of the core of the optical fibre is possible, as a result of which a precisely defined refractive index profile is obtained in the final fibre, in which the light pulse that is passed through the fibre will only widen to a minor extent, as a result of which the fibre will have a high transmission capacity.

[0019] It is in particular preferred for the layers that have been separately deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre to have mutually different refractive index values.

[0020] The refractive index value of each layer can be influenced by supplying a dopant to the reactive mixture of glass forming precursors which has a higher refractive index value than said glass forming precursors. Said influencing can take place, for example, by varying the composition of the gaseous mixture that is to be supplied to the quartz substrate tube, The layer thickness can be influenced by varying the gas speed, the speed at which the plasma moves past the substrate tube and the plasma capacity itself.

[0021] It is in particular preferred to deposit the glass layers. which may or may not be doped, on the interior of the substrate tube in such a manner that separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the fibre that is finally drawn, wherein each individual layer has a surface area of 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof,

[0022] The present invention furthermore relates to an optical fibre which is characterized in that said optical fibre is suitable for data transmission rates of at least 1 Gigabit/sec over a d stance of at least 1000 m at a wavelength in the range of 1300 nm, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre thereof, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.

[0023] The present invention furthermore relates to a multi mode optical fibre which is characterized in that it is suitable for transmitting information at a rate of at least 1 Gigabit/sec in the 1300 nm band over a distance of at least 550 m and which is suitable for transmitting information at a rate of at least 1 Gigabit/sec in the 850 nm band over a distance of at least 550 m, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the fibre that is finally drawn, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.

[0024] The present invention furthermore provides a multimode optical fibre suitable for transmitting information at a rate of at least 10 Gigabit/sec in the 850 nm band over a distance of at least 300 m, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the fibre that is finally drawn, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.

[0025] The present invention is furthermore characterized by a multimode optical fibre suitable for transmitting information at a rate of at least 10 Gigabit/sec in the 850 nm band over a distance of at least 300 m, wherein said fibres have an OFL (“Over Filled Launch”, measured bandwidth upon irradiation with an LED) bandwidth of more than 500 Mhz.km at 1300 nm, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the fibre that is finally drawn, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.

[0026] The present invention will be explained in more detail hereinafter by means of a number of examples, in which it should be noted, however, that the conditions used in the examples are merely described by way of illustration and should rot be construed as being limitative. The term “cladding diameter” comprises the overall diameter of the optical fibre, excluding an external coating capable of being stripped which may be present.

EXAMPLES Comparative Example 1.

[0027] A multimode optical fibre was produced by means of the PCVD technique as described in steps i)-iv). During step i), 960 core layers having practically the same volume were deposited in the substrate tube., with the refractive index of each layer being increased in comparison with the preceding layer by changing the proportion of the glass forming precursors SiCl₄ and GeCl₄ that were supplied to the substrate tube. The refractive index profile was so controlled that the final fibre would be suitable for use on both the wavelength bands of 850 nm and 1300 nm that are frequently used at present. The preform thus obtained after collapsing in accordance with step iii) was drawn into an optical fibre having a core diameter of 62.5 μm and a cladding diameter of 125 μm. The layers in the optical fibre thus obtained appeared to have a surface area of 3.2 μm² each.

[0028] The fibre was subjected to a transmission test, using an 850 nm laser at a transmission rate of 1.25 Gigabit/sec. The maximum transmission distance for this fibre was 350 m, which value is too low to meet the present requirements.

Example 1.

[0029] An optical fibre was produced by carrying out the same steps as in comparative example 1, with this difference that 2750 core layers were deposited so as to form a fibre having a core diameter of 62.5 μm. The layers in the optical fibre thus obtained each had a surface area of 1.1 μm². A transmission test of this fibre yielded a maximum transmission distance of 600 m at 1.25 Gigabit/sec and an 850 nm laser.

Comparative Example 2.

[0030] Optical fibres were produced by carrying out the steps of example 1, wherein the refractive index profile was so controlled, however, that the fibre is optimised for use in the 850 nm band. The fibre, whose individual layers each had a surface area of 3.2 μm², was subjected to a transmission test of 10 Gigabit/sec. The maximum transmission distance at this bit rate through said fibre amounted to 250 m, which value does not meet the present requirement with regard to the transmission distance.

Example 2.

[0031] An optical fibre produced by carrying out the steps of example 1, in which fibre the individual layers each had a surface area of 1.1 μm², transmitted a signal at 10 Gigabit/sec over a maximum distance of 350 m.

Example 3.

[0032] A number of multimode optical fibres having a core diameter of 50 μm were produced by means of the PCVD technique as described in steps i)-iv). During step i), ±1600 core layers having practically the same volume were deposited in the substrate tube, with the refractive index of each layer being increased in comparison with the preceding layer by changing the proportion of the glass forming precursors SiCl₂ and GeCl₄ that were supplied to the substrate tube. The various refractive index profiles were so controlled that an optimum performance was obtained in the 850 nm band or in the 1300 nm band. The deposited layers in said fibres each had a surface area of 1.2 μm² each,

[0033] The fibres were subjected to transmission tests in both transmission bands at a transmission rate of 1.25 Gigabit/sec, the results of which tests are summarized below. From the table it is apparent that all the measured values meet the present requirements with regard to the transmission distance. Lowest value of max. Average value of Transmission Number of transmission max. transmission band fibres distance distance  850 nm 12  960 m 1010 m 1300 nm 15 2020 m 2140 m

Example 4.

[0034] A multimode optical fibre was produced by means of the PCVD technique as described in steps i)-iv). In step i), 550 core layers having a relatively large volume were first deposited in the substrate tube, followed by the deposition of 120 core layers having a smaller volume, with the refractive index of each layer being increased in comparison with the preceding layer by changing the proportion of the glass forming precursors SiCl₄ and GeCl₄ that were supplied to the substrate tube. The refractive index profile was so controlled that the final fibre would be suitable for use on the wavelength bands of 850 nm and 1300 nm. The preform thus obtained after collapsing in accordance with step iii) was drawn into an optical fibre having a core diameter of 62.5 μm and a cladding diameter of 125 μm. The layers in the optical fibre thus obtained appeared to have a surface area of 1.1 μm² each in a region having a diameter of 10 μm in the centre of the fibre. A transmission test of this fibre, using an 850 nm laser, yielded a maximum transmission distance of 600 m at a transmission rate of 1.25 Gigabit/sec. From this at became apparent that in particular the layers in the central portion of the optical core of the fibre must have a small surface area in order to meet the objective of the invention. The layers outside the central portion of the optical fibre having a diameter of 10 μm, on the other hand, may have a surface area of more than 2 μm². 

1. A method of manufacturing a multimode optical fibre suitable for transmission rates equal to or higher than 1 Gigabit/sec, which method comprises the steps of: i) supplying one or more glass forming precursors, and possibly a dopant, to a quartz substrate tube, ii) forming a plasma in the quartz substrate tube for the purpose of bringing about a reaction in the reactive mixture so as to form glass layers, which may or may not be doped, on the interior of the substrate tube, iii) collapsing the substrate tube obtained in step ii) into a preform while heating, iv) drawing an optical fibre from the preform while heating, characterized in that the glass layers, which may or may not be doped, are deposited on the interior of the substrate tube in such a manner that separate layers are deposited after steps iii) and iv) in a region having a diameter of 10 μm at the most in the centre of the optical fibre that is finally drawn, wherein at least one of said separate layers has a surface area of 2 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.
 2. A method according to claim 1, characterized in that the glass layers, which may or may not be doped, are deposited on the interior of the substrate tube in such a manner that separate layers are deposited after steps iii) and iv) in a region having a diameter of 10 μm at the most in the centre of the optical fibre that is finally drawn, wherein at least one of said separate layers has a surface area of 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.
 3. An optical fibre, characterized in that said optical fibre is suitable for data transmission rates of at least 1 Gigabit/sec over a distance of at least 1000 m at a wavelength in the range of 1300 nm, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.
 4. An optical fibre, characterized in that said optical fibre is suitable for transmitting information at a rate of at least 1 Gigabit/sec over a distance of at least 550 m both in the 1300 nm band and in the 850 nm band, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.
 5. An optical fibre, characterized in that said optical fibre is suitable for transmission rates of at least 10 Gigabit/sec in the 850 nm band over a distance of at least 300 m, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.
 6. An optical fibre, characterized in that said optical fibre is suitable for transmitting information at a rate of at least 10 Gigabit/sec in the 850 nm band over a distance of at least 300 m, wherein said fibres have an OFL bandwidth of more than 500 Mhz.km, wherein separate layers are deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre, wherein at least one of said separate layers has a surface area of 2 μm² at the most, in particular 1 μm² at the most, wherein the refractive index value in the fibre that is finally drawn increases in the direction of the centre thereof.
 7. An optical fibre according to claim 1, characterized in that the layers that have been separately deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre have mutually different refractive index values.
 8. An optical fibre according to claim 3, characterized in that the layers that have been separately deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre have mutually different refractive index values.
 9. An optical fibre according to claim 4, characterized in that the layers that have been separately deposited in a region having diameter of 10 μm at the most in the centre of the optical fibre have mutually different refractive index values.
 10. An optical fibre according to claim 5, characterized in that the layers that have been separately deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre have mutually different refractive index values.
 11. An optical fibre according to claim 6, characterized in that the layers that have been separately deposited in a region having a diameter of 10 μm at the most in the centre of the optical fibre have mutually different refractive index values. 